The "True Cost" Estimator
Most startups underestimate scaling costs by 300%. Input your prototype numbers below to see the reality of mass production.
Project Parameters
5,000 Units (Pilot)
Pilot (1k)
Growth (50k)
Mass Scale (100k)
$
Cost of components for 1 unit on your desk.
Total Upfront Investment
$0
NRE + First Batch Production
True Unit Cost
$0
Includes amortized NRE
Monthly Burn (Ops)
$0
Data + Server + Returns
Cost Breakdown (Year 1)
The Hidden Costs Analysis
| Category | Details | Est. Cost |
|---|---|---|
| NRE (Engineering) | Tooling (Molds), PCB Layout, DFM, Test Fixtures | $0 |
| Certifications | FCC/CE Lab fees, Radio/Cellular carrier certs | $0 |
| Production Run | Components (BOM) + Assembly + Testing (Cycle time) | $0 |
| Hidden: Returns | Reverse logistics for faulty units (0 units) | $0 |
Better Devices Insight:
Your NRE is high relative to volume. Consider a modular platform to reduce upfront risk.
Shocked by the numbers?
We help companies lower NRE and prevent return nightmares through Systems Thinking.
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